Design clean rooms using an executable digital twin for operational excellence in pharmaceuticals

Pharmaceutical manufacturing leaders are facing mounting pressure from stringent EU GMP Annex 1 requirements, rising operational costs and the need for faster product launches. Traditional clean room design approaches, which usually include unexpected downtime and reactive monitoring, no longer deliver the operational excellence your organization demands. Digital twin technology addresses these challenges by enabling virtual design optimization, predictive contamination control and proactive operational strategies that reduce guesswork and risk.

Advanced simulation tools, like Siemens' Simcenter STAR-CCM+ and NX software, create comprehensive 3D models that optimize particle flow, airflow patterns and equipment placement before construction begins. This executable digital twin approach delivers benefits such as faster regulatory validation, reduced energy consumption through demand-controlled ventilation and the ability to model worst-case scenarios without costly physical testing. Manufacturing teams gain deeper process insights, achieve compliance with confidence and respond dynamically to changing operational conditions by transforming clean room operations from reactive maintenance to strategic advantage.

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