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Eliminating waste, maximizing output

Discover where waste hides in CPG production, what it really costs and how to eliminate it at the source.

Two workers in hard hats and high-visibility vests monitor corn kernels flowing through processing equipment in a food production plant.

In CPG manufacturing, waste acts like a hidden tax on every production run: it caps throughput, inflates costs and consumes resources, while its true sources stay buried in the interdependencies between formulas, lines, schedules and people. Decisions made without seeing those connections compound the problem, from late-stage rework to capital invested in capacity that already exists.

Download the white paper to see how factory simulation planning, through a Digital Twin of your plant, helps you find, quantify and eliminate all eight forms of manufacturing waste, and validate every change virtually before any physical investment or operational disruption.

The most expensive waste is the waste you can't see

Waste rarely starts where it shows up: one small delay can cascade into waiting, overproduction and excess inventory, and spreadsheets can't trace it back to the source. Download the white paper to learn:

  • Where the eight wastes (TIMWOODS) hide in CPG production and what each one costs
  • Why interdependencies across formulas, lines and schedules mask the true sources of waste
  • How to validate new products, layouts and process changes virtually, before capital investment or disruption
  • Five practical applications for eliminating waste, from changeover sequencing to first-time-right quality
  • The six metrics that make waste visible and optimizable, including throughput and OEE
  • How Ferrero cut commissioning time by 30% and caught 95% of errors before go-live with plant simulation

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